What questions should be considered in the design of abs wiring harness?

Mar 27, 2023

There are several factors that need to be considered in the planning and manufacture of Abs wiring harnesses to ensure that the Abs wiring harnesses do not have problems in operation. We will now discuss some elements to consider in Abs harness planning:


1. Plan the masking function
This should be taken into consideration when planning the ABS harness, including the selection of shielding wires, connectors and related functional parameters. If the power and signal wires are connected together, this shielding interference should be taken into account when planning and handling the ABS harness. The cable is connected to the high voltage connector, the cable braid layer contacts the shield layer, and a separate shield metal braid net is placed at the junction of the cable braid layer and the connector. Enhanced shielding effect. In order to improve the shielding function of the high voltage connector, the connector is planned to use a metal housing. To improve the shielding function of the connector interface, a shielding spring construction is selected to ensure a firm contact between the plug and the socket housing; The inner conductor of the connector head is lower than the interface of the housing to prevent the inner conductor from touching fingers or other metal. Maintain functionality and increase security; After puncturing, the socket connector and the plug connector are firmly in contact so that the mating surface is isolated from the outside world.


2. Dust and water proof
Dust and water can be deadly to the ab harness, so we have to make sure that we are waterproof and dustproof. Connectors must be well sealed to prevent dust and moisture from entering the ABS harness to prevent short circuits from occurring.


3. Mechanical maintenance
Due to the large diameter of high voltage cable and the need for special wiring direction, mechanical maintenance must be carried out for Abs wiring harness.
Use sealing rings and other maintenance measures between adapters and adapter cables.


4. Service life planning
Friction between the AB harness and other components and the lifespan of the AB harness itself. Use wear-resistant Abs wiring harness material, stable and reliable connectors, and strengthen connections between wires during planning and handling. The number of plug-ins and the quality of the high voltage connector connections must be ensured.


5. Overall structure planning
The overall ABS wiring harness planning must be safe and reliable, firmly connected, and the overall selection of materials reasonable.


6. ABS harness function test
In order to verify the structural rationality, touch area, touch resistance and vibration resistance of the high-voltage and high-current touch technology for ABS harness planning. Whether they are satisfied with the high reliability requirements, long life and high current functions, they have developed ABS harness samples for electric passenger cars, and conducted corresponding functional tests according to the corresponding planning requirements.
The touch structure, adaptor and overall high voltage planning belt structure must be reasonable.